Showing posts with label project management. Show all posts
Showing posts with label project management. Show all posts

Thursday, 16 January 2025

Flyvbjerg and Gardner’s How Big Things Get Done

 Projects Minor, Major and Mega

 


 

 

These days we live and work in a world of projects, with everything from planning a holiday, a product launch or a political campaign seen as a project. Organisations have project teams and use project-based management systems. There is a project management book of knowledge, known as the PMBoK, taught in the many PM courses now available.

 

Major projects, and public projects in particular, are frequently associated with cost blowouts and schedule slippages. Some projects become notorious for cost overruns, like the Sydney Opera House (1,400 percent), the Scottish parliament building (1,000 percent) or Boston’s Big Dig tunnel (600 percent). In fact, the great majority of large projects like airports, pipelines, tunnels, railways and roads are not delivered on time or within budget. Software projects are rarely delivered on budget. However, about 20 percent of major projects are delivered on time and on or below estimated cost, so although that may be difficult and unusual it is not impossible.

 

The 20 percent success rate comes from a database of major projects built by Bent Flyvbjerg, a Danish researcher now at Oxford University. Starting in the early 1990s he began collecting project cost and time data, initially for transport (roads, rail and bridges) then extended to include water, power, oil and gas, IT, and aerospace projects. That data became the basis for many journal papers on project performance and the 2003 book by Flyvbjerg, Bruzelius and Rothengatter Megaprojects and Risk: An Anatomy of Ambition

 

Flyvbjerg and his colleagues coined the phrase ‘Survival of the unfittest’ to describe projects that get approved and built despite their poor economic and financial characteristics and outcomes. Their key characteristics of projects are:  

  • They are inherently risky due to planning horizons and complex interfaces between the project and its context, and between different parts of the project;
  • Costs and benefits are many years in future, and are large enough to change their economic environment with unintended consequences;
  • Stakeholder action creates a dynamic context with the escalation of commitment driven by post hoc justification of earlier decisions;
  • Decision making and planning are processes with conflicting interests;
  • Often the project’s scope or ambition changes significantly after starting work;
  • No allowance is made for unplanned events (known as ‘black swans’) so budget and time contingencies are inadequate;
  • Misinformation about costs, benefits, and risks is the norm, and in some cases is strategically misrepresented to get a project started and ensure commitment;
  • The result is cost overruns and/or benefit shortfalls with a majority of projects.

 

There is also the 2023 book from Flyvbjerg and Dan Gardner, How Big Things Get Done: The Surprising factors Behind Every Successful Project, From Home Renovations to Space Exploration. Thanks to Gardner’s contribution this is a brisk, readable book, not another academic tome, and it made its way onto the best business books lists of the Economist, Financial Times and McKinseys. Although it covers the factors and issues in the 2003 book there is less data and analysis, and this book has more examples of different types of projects (buildings, films, tunnels, railways etc.) and the people responsible. Each of the nine chapters addresses a specific issue, illustrated by interesting stories about the people and projects featured, and presents a key concept, the ‘universal drivers that make the difference between success and failure’. 

 

The first chapter is ‘Think slow, act fast’, meaning plan thoroughly and as completely as possible before staring work, or ‘think first, then do.’ Once started a project should be delivered as quickly as possible, to reduce the risk of something going wrong. The chapter has data from Flyvbjerg’s database of 16,000 projects: 91.5% go over their time and budget; 99.5% go over cost and time and under-deliver on benefits. The typical project has underestimated costs and overestimated benefits, and the risk of a project going disastrously wrong (not 10%, but 100% or 400% over budget) is surprisingly high. 

 

Chapter 2 is ‘The commitment fallacy’, where projects are approved before alternatives are explored and/or continued after money has been spent (the start digging a hole strategy). Strategic misrepresentation is an organisational and institutional explanation where project promoters produce biased appraisals at the approvals stage (underestimated costs + overestimated benefits = approval) and projects that get funded are ones that look best on paper (i.e. have largest errors) not the best projects. Another explanation is psychological, from Daniel Kahneman’s ‘planning fallacy’ for decisions based on delusional optimism about the time needed to complete tasks. Premature commitment leads to poor outcomes because people assume What You See Is All There Is – the WYSIATI fallacy – focusing exclusively on what is in front of them and not exploring alternatives. 

 

In chapter 3 a kitchen renovation is the example, a project that expanded and grew after starting and blew its budget. Although planned well it did not start by asking ‘why are you doing this?’ The point is to decide what the project is for first, before thinking about how to achieve that goal. The first requirement for a successful project is to select the right one, and whether or not to proceed. Chapter 4 is ‘Pixar planning’, which is spending a lot of time exploring an idea with many iterations to get to proof of concept stage. Often repeated advice is the three words ‘Try. Fail. Again.’ The authors say we are good at learning by tinkering, ‘which is fortunate because we’re terrible at getting things right the first time.’ Chapter 5 argues for the importance of experience and tacit knowledge, and shows how common it is for such a basic insight to be ignored. 

 

Chapter 6 introduces Reference Class Forecasting, a solution to optimism bias and the illusion that a project is unique. This involves three steps: Identification of a relevant reference class of past, similar projects; establishing a probability distribution for the reference class; and comparing the specific project with the reference class distribution. From the comparison reliable forecasts of a project’s budget and schedule can be made. In chapter 7 the idea that ingenuity and creative chaos leads to great outcomes is refuted, it is the occasional success, which is an exception, that makes this such a good story. 

 

The importance of getting the team right is Chapter 8, with British Airport Authority’s 2007 Heathrow Terminal 5 the example project. This was a famously successful megaproject. The delivery of T5 on time and on budget, with a remarkable safety record, was due to the three inter-related factors of risk management, integrated teams, and the alliance contract. BAA held all the risk and an incentive contract meant suppliers and contractors were motivated to find solutions and opportunities. BAA used in-house project management teams where traditional boundaries were broken down and replaced by colocation, so people from different firms worked in integrated teams in BAA offices under BAA management. The focus was on solving problems before they caused delays.

 

Chapter 9 argues modularity delivers projects, faster, cheaper and better because it allows repetition, and repetition allows learning by doing. Rather than building one huge thing the Lego approach is to make modules that can be assembled into buildings, cars, cakes, satellites and subway stations. In the database the most successful projects (i.e. least likely to have cost overruns) are energy projects for solar, wind and thermal generators that are inherently modular. At the other extreme are nuclear power plants and waste storage, hosting Olympic Games, and hydroelectric dams, ‘all classic ‘one huge thing’ projects’. The chapter closes with an appeal to address climate change through building out the energy transition as quickly as possible. 

 

The book ends with eleven heuristics for better project leadership that collect the book’s key points. These are ‘rules of thumb used to simplify complex decisions’ such as: Hire a masterbuilder; Get the team right; Take the outside view (i.e. use a reference class); Build with Lego; Think slow but act fast; Think right to left (i.e. start with your goal, then identify the steps to get there); and Say no and walk away. Although these may seem obvious, the point is how often they are not followed and how many projects go over time and budget, and areled by people with only partial competence with no provision made for black swan events.

 

Flyvbjerg and Gardner argue a significant reason for poor decisions on projects is unwarranted optimism about outcomes, the planning fallacy. Planners underestimate the time, costs, and risks due to size, gestation and time for delivery, and overestimate the benefits of projects. In some cases there is strategic misrepresentation of costs and benefits. After a project has started there are the risks of escalated commitment and lock-in, scope changes, and conflicting interests. None of these risks are unknown or mysterious, which raises the question of why so many projects have such poor outcomes. 

 

The answer is often the quality and competence of project managers. A 2016 infrastructure report from the McKinsey Global Institute, the think tank for the management consultancy, found ‘Cost overruns for large projects average 20 to 45%. We often see cost differences of 50 to 100% in similar projects carried out by different countries, even those in similar income levels. If countries apply the best practices that have already been proven effective elsewhere, they can achieve remarkable results.’ McKinsey argued a key factor was the quality of the project manager, as their research ‘across thousands of projects indicates that top quartile project managers consistently deliver projects ahead of time and below cost, whereas the opposite is true for the bottom quartile’. 

 

That said, how likely is it that project managers will read How Big Things Get Done? Probably not enough, if McKinsey is right about how little best practices are copied. Although the book is about projects, it does not specifically include or refer to the PMBoK toolkit of processes and knowledge areas, that project management qualifications are based on. Also, while the examples used of architects like Jørn Utzon and Frank Gehry, Pixar movies, iPods, the Empire State Building and Heathrow Terminal 5 are interesting and revealing, because they are unusual and exceptional projects many project managers might not accept that the lessons taken from those projects are widely applicable.

 

It may be the real audience for the book is clients and owners rather than project managers. The client ultimately has responsibility for a project, even if they try to unload this onto a project manager. Much of the advice, on project selection, planning, iteration, contingencies and modularity for example, is about the development stage of a project when the client is or should be in control, not the delivery stage after work commences when the project manager is responsible. And the important message the book sends is that the success or failure of the great majority of projects is determined early on, during planning and development.  

 

 

                                                                      *

 

 

Bent Flyvbjerg and Dan Gardner, 2023. How Big Things Get Done: The Surprising factors Behind Every Successful Project, From Home Renovations to Space Exploration. New York, Currency Press. 

 

Flyvbjerg, B., Bruzelius, N. and Rothengatter, W. 2003. Megaprojects and Risk: An Anatomy of Ambition, Cambridge, Cambridge University Press.

 

Wednesday, 16 November 2016

Lean Construction as Production Theory



The Theory of Lean Construction

Radosavljevic and Bennett’s theory of construction management (CM, discussed in this post) as a series of interactions between teams under internal and external constraints is a different approach to CM. Indeed, outside the lean construction (LC) movement there has been limited interest in a, or any, theory of production as applied to the construction industry. That said, LC can be also be thought of as a philosophy, as can be seen in many of the publications its founder Lauri Koskela. His Editorial in a 2008 Special Issue of Building Research and Information on theories of the built environment that did not include CM is a good example.

In the evolution of Koskelas ideas since the 1992 publication of his Application of the New Production Philosophy to Construction”, production theory developed into the Transformation-Flow-Value (TFV) theory. This is a theory that draws on the management literature and history as its base, with the roots of LC in lean production pioneered in the Toyota Production System clear. Koskela and his colleagues argued that:

What is needed is a production theory and related tools that fully integrate the transformation, flow and value concepts. As a first step toward such integration we can conceptualise production simultaneously from these three points of view however, the ultimate goal should be to create a unified conception of production instead. (Koskela et al. 2002: 214).

The TFV theory combines three points of view and is built on the insight that there are three fundamental phenomena in production that should be managed simultaneously. The ideas of LC started with site operations but have been progressively applied to the supply chain, design and cost management and project delivery. These elements are brought together in the Lean Project Delivery System (LPDS, Ballard et al. 2002), below.





For the construction industry, the ideas and methods of LC offer an alternative to mainstream management theories. There are three reasons, apart from the usefulness of conceptualising production processes in a discipline traditionally preoccupied with practical matters. First, LC was, prior to Radosavljevic and Bennett, the only theory of production to have been developed specifically for the construction industry. Therefore, it provides insights into the range of processes that are involved, based on theory, that lead to propositions that can be tested by application to building and construction projects. The many case studies that have been published at the LC conferences over the years are all tests of the theory and practice of LC. These tests now add to a substantial body of evidence for the effectiveness of LC in a wide range of settings.

Second, the Lean Project Delivery System is an integrated approach to managing all the participants and stages of a project, from initiation to operation. Other approaches, such as value management, design management and indeed project management, typically only cover certain stages or a specific stage in the progress from conception to operation of a building, facility or structure. The LPDS is a framework starting from the project life-cycle, not adding bits on to achieve a comprehensive looking project plan.

Thirdly, drawing on LC theory and the LPDS as an application of that theory, the way building and construction projects are managed can be reconceptualised using the tools and techniques of lean construction. From the new management methods that LC engenders (for example, the activity definition model and set based design), efficiency and productivity gains that have proved to be so elusive under traditional project management in the construction industry might be realised.

These efficiency and productivity gains are also what Radosavljevic and Bennett are seeking. Their book puts forward a coherent model of CM and contains an abundance of propositions (25) that are intended as guidance in decision making, that one assumes would also improve performance. It is notable that they present the Japanese construction industry as the most advanced in terms of their theory (in providing a total service), and that LC is founded on the Toyota production system and the development of lean production in Japan. Lean is all about management, as Womack, Jones and Roos (1990) keep reminding us, and has now become the dominant manufacturing philosophy.

While the underlying vision of LC is an industrialised process of delivering construction projects, what LC is focused on is managing processes to deliver better outcomes. Clearly there is some relationship between these two theories of CM and LC.






Ballard, G., Tommelein, I., Koskela, L. and Howell, G. 2002, Lean construction tools and techniques, in Best, R. and de Valence, G. (eds.) Building in Value: Design and Construction, Oxford, Butterworth-Heinemann, 227-255.



Koskela, L. 1992. Application of the new production philosophy to construction, Technical Report No. 72, Center for Integrated Facilities Engineering, Dept.  of Civil Engineering, Stanford University, CA, September 1992



Koskela, L. 2000. An exploration towards a production theory and its application to construction, Espoo, VTT Building Technology. VTT Publication 408.



Koskela, L., Howell, G., Ballard, G. and Tommelein, I. 2002. The foundations of lean construction, in Best, R. and de Valence, G. (eds.) Building in Value: Design and Construction, Oxford, Butterworth-Heinemann, 211-225



Koskela, L. 2008. Is a theory of the built environment needed? Building Research and Information, 36 (3), 211-15.



Radosavljevic, M. and Bennett, J. 2012. Construction Management Strategies: A Theory of Construction Management, Oxford, Wiley-Blackwell.



Womack, J.P., Jones, D.T. and Roos, D. 1990. The machine that changed the world: Based on the Massachusetts Institute of Technology 5-million dollar 5-year study on the Future of the Automobile, Rawson Associates, Toronto, Collier Macmillan.